Editions / Food processing

Food processing

The one edition with a gate at both ends. Goods in can turn a lorry around, a failed metal-detector check holds everything made since the last good one, and the chill clock runs live in minutes: 90 minutes from oven to below 8 °C.

Aligned with ISO 22000Clock: 90 min to 8 °C3 CCP — metal detection, cook, chill4 OPRP
METRIQOm® Agro · Processing — CCP log
CCP log: metal-detector checks with the time, line, result and who recorded them — one failure holds everything since the last good check

Batches

A failed check reaches backwards

The detector passed at 09:30 and failed at 10:30, so everything made in between is held — not because something was found, but because nothing proves it isn't there. The check interval decides the size of the recall the plant is willing to have.

  • Held batches carry the reason and where they physically are
  • A missed chill limit is a hold with no release button
  • A cook under the recipe's limit is held — rework, never release
METRIQOm® Agro · Processing — batches
Batches: two held — one for chilling, one for a metal-detector failure at 10:30 held since 09:30 — and one clear

Recipes & labels

One row sets three controls

A recipe sets the cook limit, the chill window and the label sleeve the packer must confirm — all at once. Nobody types 75 into a phone, so nobody can type 65.

METRIQOm® Agro · Processing — recipes & labels
Recipes and labels: allergens, cook limit, chill window and label sleeve per recipe

The lines

An allergen changeover blocks the line

Strip, wash and rinse, rebuild with a second person, then the protein swab — as consecutive steps, not a menu. The next run cannot start until the swab is clear.

  • The label sleeve is confirmed at the start, middle and end of each run
  • Goods in refuses a lorry at 9 °C against an agreed 4 °C — and records it
  • Customer complaints logged and routed to a named person
METRIQOm® Agro · Processing — the lines
The lines: each line's recipe, allergens and changeover state — one waiting for its swab

The line

Processing, step by step

  • Start of shiftWell today, hands washed, jewellery and phone in the locker, clean whites and hairnet, medical screening on file.
  • Goods in OPRPApproved supplier, agreed condition, certificate with the load, temperature probed.
  • Metal detection CCPTest pieces on schedule; a failure holds everything since the last good check.
  • Cook CCPCore temperature of the thickest piece against the recipe's limit.
  • Chill CCP90 minutes from oven to below 8 °C, ticking live.
  • Allergen changeover, label and cold store OPRPSwab before the next run, sleeve against the recipe, held stock kept apart.
  • Dispatch — the gateReads the metal-detection, cook and chill records of every batch on the load, and the consignment paper.

AEPapers this edition tracks

  • Establishment food-safety programme
  • MOIAT conformity certificate
  • MOCCAE emissions report (Federal Decree-Law 11/2024)
  • Recall capability drill
  • Halal establishment certification and export shipment certificates, where enabled
On the demo plant. Golden Crust Kitchen: Line 1 runs a meat pie, Line 2 an allergen-free pie with a changeover swab still pending, one delivery refused at 9 °C against an agreed 4 °C, and batches held after a metal-detector failure.

See the processing edition on its demo plant

From goods in to a released load.

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